Manufacturing
One line, eight disciplines
Scroll through the journey from incoming cells to a sealed, certified pack.
01
Cell sorting
Automated grading by capacity, IR and voltage into matched batches.
02
Module build
Robotic laser welding of nickel and copper busbars with pull-test sampling.
03
BMS integration
Harnessing, sensor placement and firmware flashing with per-unit config.
04
Pack assembly
Structural bonding, potting where required and torque-controlled fastening.
05
Ageing
Climate-controlled rest and self-discharge screening over 72 hours.
06
Testing
Full cycle test, hi-pot, communication verification and safety checks.
07
Packaging
UN38.3-compliant packing with shock indicators and state-of-charge control.
08
Dispatch
Serial-linked documentation and pan-India logistics with tracking.
Plant capacity
240 MWh
Annual pack capacity
48,000 sq ft
Plant area
4
Assembly lines
320
Test channels
0packs delivered to date